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Application introduction of several common winding machines

发布时间:2018-03-26

Due to the different functional requirements of various coil products, the type of winding machine is also diversified. At present, the common winding machine has automatic winding machine, semi-automatic winding machine, circular winding machine, servo precision winding machine, transformer winding machine and other machines.


Automatic winding machine is a new machine developed in recent years, in order to adapt to the requirements of high efficiency and high output, automatic machines generally use multi-head linkage design, most of the domestic manufacturers are based on the design of imported models from Taiwan and other places, using programmable controller as the control core of the equipment,

Cooperate with manipulator, pneumatic control components and accessories to complete the automatic vent line, automatic bound feet, automatic trimming, automatic loading and unloading of the skeleton, and other functions, the model of high production efficiency, greatly reduces the dependence on artificial, an operation staff can look after a few sets of such equipment, at the same time the production quality is stable, very suitable for the processing situation of high demand.

However, this model due to the integration of numerical control, pneumatic, electric, many new technologies, so the price is little high tens of thousands of yuan, ten yuan, the price also makes many users at step and sigh, also due to the functional requirement determines the equipment components using a large amount of non standard and custom parts, so once fault occurs relatively maintenance process will be very complicated, cycle will be longer.

Its advanced nature and high output still attract customers.


Semi-automatic winding machine is the most widely used model, also known as CNC automatic winding machine, it can automatic vent line, combined with different mechanical structure can complete different winding has many advantages, high efficiency, convenient maintenance, high ratio of domestic manufacturer generally adopts CNC controller, there are also some vendors using self-developed controller as the control core,

CNC machine is a kind of very mature model, many manufacturers on the function and purpose are the innovation and upgrade, use the product of series of extended continuously, as the most widely used models on the market, the price of the aircraft rather than fully automatic winding motor is tens of thousands of yuan price, much lower, according to different purposes of several thousand to tens of thousands of price,

The disadvantage of this machine is that one operator is necessary for each machine.

At present in the ballast, inductance coil production and other occasions can see the application of this model.


Circular winding machine is special machine with common side slip and belt, is a special machine, winding toroid coil are the models from appearing to now without big changes in technology, at present, the nose section is main or give priority to in order to import, more common with brands, such as the United States, Goldman import head relative to domestic head has many advantages are of fine workmanship,

The material is generally made of special alloy with excellent wear-resisting performance, and the head can withstand the processing requirements for a long time. Some heads are designed with split structure to make the upper and lower wire storage rings more convenient and fast.

Circle-winding machine is generally a desktop mechanism, the equipment is mainly mechanical structure, the price is mainly divided into imported head and domestic head two categories.


Servo precision winding machine is the product of today's high-tech combination is currently the most advanced one of the most powerful machines, high-end machines can completely mimics the line of action, spindle and row line adopts high precision servo motor, the control system adopts PLC system has a very high operation ability, has the automatic operation, automatic identification, error correction, and other functions,

With closed loop control, so when a row line out-of-step phenomenon such as device can automatically correct, high resolution in high speed servo motor can ensure the stability of equipment operation, the device is more advanced models of attachment, such as there is mould device of auxiliary unloading, active tension pay-off frame, electromagnetic automatic adjustment type tensioner, etc., due to the use of a large number of new and high technology,

So the price is higher than CNC automatic winding machine, generally used in the coil parameters have specific requirements of the occasion.


Transformer winding machine is the more common type, the structure form to have horizontal and vertical, we usually compare common is horizontal winding machine is used for coil winding transformer special equipment, the traditional transformer winding machine is a single line of plastic models are artificial row, modern aircraft has a series of automatic vent line, transformer is a large electrical parts,

So the structure of the winding machine is big, the weight is according to the level of winding machine from a few hundred kilograms to thousands of kilograms, thanks to modern technology in the application of transformer winding machine, new type function is also becoming more powerful, the appearance of flexible preloading device instead of traditional artificial knock plastic cumbersome process, make the transformer winding process more simple.

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